基于AI的安全生产行为风险及工序SOP智能管控解决方案 AI-based Safety Production Behavior Risk and Process SOP Intelligent Control Solution
基于AI的安全生产行为风险及工序SOP智能管控解决方案,通过AI+IOT技术,将行业安全规范、企业安全制度内置到智能算法中,对"机器"采集的数据进行实时智能分析识别,并依据不同的业务场景和岗位要求,形成分类、分级的风险告警规则。
从安全作业、安全监管两个层面,提供对"人"的智能辅助,既能辅助生产人员监测潜在的作业风险,又可为管理人员提供风险管控的数据工具(风险行为自动留痕)。根据违规或异常的风险等级采用不同等级告警,并依据企业规则下达处置任务,同时形成管理者视角的数据分析结果,以进一步完善和固化安全生产管理制度。
An AI-based safety production behavior risk and process SOP intelligent control solution. Through AI+IOT technology, industry safety standards and enterprise safety systems are built into intelligent algorithms to perform real-time intelligent analysis and identification of data collected by "machines", forming classified and graded risk warning rules based on different business scenarios and job requirements.
From the two aspects of safe operation and safety supervision, it provides intelligent assistance to "people". It can not only assist production personnel in monitoring potential operational risks, but also provide risk control data tools for managers (automatic recording of risk behaviors). Different levels of alarms are used according to the risk level of violations or anomalies, and disposal tasks are issued according to enterprise rules, while forming data analysis results from a manager's perspective to further improve and solidify the safety production management system.
检测产品放置区域是否有放入待装配产品,检测后确认该个产品作业流程测试的开始。
Detect if products are placed in the designated area, confirm the start of assembly workflow testing.
在产品放入待装配区域下,检测4台设备内是否放入铁片,若设备上放检测到铁片,视作检测完成。
Detect if iron pieces are placed in 4 devices in the assembly area.
基于定制的零件目标检测算法,检测到白色垫圈被放在车槽轮,检作为全部装好后,进入下一流程检测。
Detect white gaskets placed on wheel grooves based on custom detection algorithm.
检测装配工作台预留的绿色按键,当检测到红工手指放置于按键上方检测后,进行4处位表设备开关,进入下一流程检测。
Detect green button press on assembly workstation.
检测到扫码枪放置于产品条码上,视作为产品扫描完成,进入下一流程检测。
Detect barcode scanner on product barcode.
园区(厂区)存在多家企业同租厂房的场景下,出现火灾警情后,告警通知、引导逃生的及时性一直是消防预警的重点、难点。通常情况下,要经历"发现警情、上报涉灾企业、企业通知房东、房东通知合租企业、合租企业再下发通知"的过程,存在"风险环节多、预警效率低、夜间隐患大"的问题。
In scenarios where multiple enterprises share factory buildings in industrial parks, timely alarm notification and evacuation guidance after fire alarms has always been a key challenge for fire warning systems.
火焰检测
Flame Detection
烟雾检测
Smoke Detection
系统联动流程图
System Linkage Flowchart
深井铸造等高风险作业过于依赖员工个人主观经验,生产工序周期长导致员工安全意识松懈的风险难以察员。
High-risk operations rely too much on workers' personal experience, long production cycles lead to lax safety awareness.
现场存在作业人员离岗、串岗等违规行为,同时监管人员(尤其夜班)可能睡岗、玩手机,传统巡检难以覆盖。
On-site violations such as leaving posts, and supervisors may sleep or use phones during night shifts.
日常安全生产管理存在缺数据、难考核的问题,受个人素养、人情等因素影响,安全制度难以落实。
Daily safety management lacks data and assessment difficulties, affected by personal qualities and relationships.
实现了铸造作业全周期内的漏铝风险监测,AI智能识别井下异常,杜绝"小漏变大漏"。
Achieved full-cycle aluminum leakage risk monitoring, AI intelligent detection prevents small leaks from becoming large.
自动识别员工的堵漏作业行为,实现了从漏铝告警到堵漏消警的业务闭环。
Automatically identify employee leak repair operations, achieving closed-loop from alarm to repair.
风险自动分级,违规操作自动留痕,对员工行为形成有效约束,助力企业实现安全生产风险由"人防"到"技防、智防"转型。
Automatic risk classification and violation recording, effectively constraining employee behavior.
我们的专业团队将根据您的业务场景,提供定制化的AI智能监控解决方案 Our professional team will provide customized AI intelligent monitoring solutions based on your business scenarios
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