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AI智能监控 AI Intelligent Monitoring

基于AI的安全生产行为风险及工序SOP智能管控解决方案 AI-based Safety Production Behavior Risk and Process SOP Intelligent Control Solution

AI智能监控解决方案 AI Intelligent Monitoring Solution

基于AI的安全生产行为风险及工序SOP智能管控解决方案,通过AI+IOT技术,将行业安全规范、企业安全制度内置到智能算法中,对"机器"采集的数据进行实时智能分析识别,并依据不同的业务场景和岗位要求,形成分类、分级的风险告警规则。

安全作业、安全监管两个层面,提供对"人"的智能辅助,既能辅助生产人员监测潜在的作业风险,又可为管理人员提供风险管控的数据工具(风险行为自动留痕)。根据违规或异常的风险等级采用不同等级告警,并依据企业规则下达处置任务,同时形成管理者视角的数据分析结果,以进一步完善和固化安全生产管理制度。

An AI-based safety production behavior risk and process SOP intelligent control solution. Through AI+IOT technology, industry safety standards and enterprise safety systems are built into intelligent algorithms to perform real-time intelligent analysis and identification of data collected by "machines", forming classified and graded risk warning rules based on different business scenarios and job requirements.

From the two aspects of safe operation and safety supervision, it provides intelligent assistance to "people". It can not only assist production personnel in monitoring potential operational risks, but also provide risk control data tools for managers (automatic recording of risk behaviors). Different levels of alarms are used according to the risk level of violations or anomalies, and disposal tasks are issued according to enterprise rules, while forming data analysis results from a manager's perspective to further improve and solidify the safety production management system.

数据采集 Data Collection
AI分析识别 AI Analysis
多端告警 Multi-terminal Alarm
处置消警 Handle & Clear
安全管理看板 Safety Dashboard

安全生产行为风险及工序SOP智能管控解决方案应用场景 Application Scenarios of Safety Production Intelligent Control Solution

1 作业行为识别 Operation Behavior Recognition

岗位违纪识别 Violation Recognition
  • 人员在离岗
  • Personnel leaving post
  • 拨打电话
  • Making phone calls
  • 值班睡岗
  • Sleeping on duty
  • 违规玩手机
  • Using mobile phone
  • 现场巡查履职
  • On-site inspection
PPE穿戴识别 PPE Wearing Recognition
  • 安全帽佩戴
  • Safety helmet
  • 反光衣穿戴
  • Reflective vest
  • 高空安全带
  • Safety harness
  • 日常工服穿戴
  • Work clothes
  • 防静电服穿戴
  • Anti-static clothing
  • 防静电帽佩戴
  • Anti-static cap
  • 护目镜佩戴
  • Safety goggles
  • 防护面罩佩戴
  • Face shield
  • 防毒面具佩戴
  • Gas mask
  • 口罩佩戴
  • Mask wearing
  • 手套佩戴
  • Gloves wearing
  • 劳保鞋穿戴
  • Safety shoes
作业规范识别 Operation Standard Recognition
  • 违规作业动作
  • Improper operation
  • 应急处置不当
  • Improper emergency handling
  • 未配备安检仪
  • No security equipment
  • 危险位置站立
  • Standing in danger zone
  • 危险品违规摆放
  • Improper hazmat placement
  • 作业后未清场
  • No cleanup after work
  • 违规使用设备工具
  • Improper equipment use
  • 擅自操作机械设备
  • Unauthorized machinery operation
  • "牵狗式"吊装作业
  • Unsafe hoisting operation
  • 人员疲劳驾驶
  • Fatigue driving

2 作业环境条件识别 Working Environment Recognition

安全设备设施 Safety Equipment
  • 防护罩变动
  • Guard cover change
  • 隔离栅变动
  • Barrier change
  • 警示牌变动
  • Warning sign change
  • 报警装置变动
  • Alarm device change
  • 作业安全设施配置
  • Safety facility config
  • 应急设施异常占用
  • Emergency facility occupied
  • 应急物料异常变动
  • Emergency material change
作业空间条件 Working Space Conditions
  • 作业通道占用
  • Passage occupied
  • 吊装作业空间不足
  • Insufficient hoisting space
  • 货物转移空间不足
  • Insufficient transfer space
  • 物料堆放挤占作业空间
  • Material stacking occupies space
车间异常情况 Workshop Abnormalities
  • 高温铝液泄露
  • Molten aluminum leakage
  • 火焰、烟雾
  • Flame, smoke
  • 垃圾焚烧
  • Garbage burning
  • 危品堆放超限
  • Hazmat overstacking
  • 违规动火作业
  • Unauthorized hot work
  • 违规有限空间作业
  • Confined space violation
  • 易燃品违规摆放
  • Flammable misplacement
场地环境条件 Site Environment
  • 通道或场地异物
  • Foreign objects on site
  • 地面出现积水
  • Water accumulation
  • 坑洞防护标识
  • Pit protection signs

3 区域秩序监测 Regional Order Monitoring

区域电子围栏 Electronic Fence
  • 人员入侵
  • Personnel intrusion
  • 车辆入侵
  • Vehicle intrusion
  • 设备运行禁入
  • Equipment operation forbidden
  • 区域人数超限
  • Overcrowding
人员行为秩序 Personnel Behavior Order
  • 人员定位
  • Personnel positioning
  • 人群异常聚集
  • Abnormal gathering
  • 违规穿行
  • Illegal crossing
  • 抽烟、打架
  • Smoking, fighting
车辆行驶管控 Vehicle Driving Control
  • 各类车辆识别
  • Vehicle recognition
  • 逆行、违停
  • Wrong way, illegal parking
  • 车牌识别
  • License plate recognition
  • 车辆进出统计
  • Vehicle statistics
疏散通道监测 Evacuation Channel Monitoring
  • 疏散通道拥堵
  • Channel congestion
  • 安全出口落锁
  • Exit locked
  • 防火门常闭
  • Fire door closed
  • 可燃物堆积
  • Combustibles accumulation
救援通道监测 Rescue Channel Monitoring
  • 消防车道占用
  • Fire lane occupied
  • 救援登高操作场地占用
  • Rescue area occupied
消防器材识别 Fire Equipment Recognition
  • 灭火器材定位
  • Fire extinguisher positioning
  • 消防沙量监测
  • Fire sand monitoring
  • 消防栓遮挡
  • Hydrant obstruction
  • 消防池水量监测
  • Fire pool monitoring

4 制造、质检工序SOP规范 Manufacturing & QC SOP Standards

加工工序 Processing
  • 工序遗漏监测
  • Process omission monitoring
  • 工序乱序监测
  • Process disorder monitoring
  • 加工工具识别
  • Tool recognition
  • 点融动作识别
  • Spot welding recognition
  • 螺丝点位识别
  • Screw position recognition
  • 工具使用规范识别
  • Tool usage recognition
  • 工具使用次数统计
  • Tool usage count statistics
组装装配工序 Assembly
  • 工序遗漏监测
  • Process omission monitoring
  • 工序乱序监测
  • Process disorder monitoring
  • 扫码识别
  • Barcode scanning
  • 零配件识别
  • Parts recognition
  • 设备按钮识别
  • Button recognition
  • 正确取件监测
  • Correct picking monitoring
  • 标牌贴挂检测
  • Label hanging detection
包装工序 Packaging
  • 包装顺序监测
  • Packaging sequence monitoring
  • 漏装监测
  • Missing item monitoring
  • 包装乱序监测
  • Packaging disorder monitoring
  • 箱货间隔识别
  • Box spacing recognition
  • 箱体拜访规则识别
  • Box placement recognition
  • 货物错误装箱识别
  • Wrong box loading recognition
  • 包装防护(泡沫)规范识别
  • Packaging protection standard recognition
质检工序 Quality Inspection
  • 质检顺序监测
  • QC sequence monitoring
  • 质检遗漏监测
  • QC omission monitoring
  • 质检乱序监测
  • QC disorder monitoring
  • 扭力计识别
  • Torque meter recognition
  • 扭力计数值识别
  • Torque value recognition
  • 塞规塞入动作识别
  • Gauge insertion recognition
  • 手部位移动作识别
  • Hand movement recognition
  • 表面缺陷识别
  • Surface defect recognition

客户案例 Customer Cases

1 汽车零部件装配工序SOP监测和纠偏 Auto Parts Assembly SOP Monitoring and Correction

step1: 产品检测Product Detection

检测产品放置区域是否有放入待装配产品,检测后确认该个产品作业流程测试的开始。

Detect if products are placed in the designated area, confirm the start of assembly workflow testing.

产品检测
step2: 按片检测Piece Detection

在产品放入待装配区域下,检测4台设备内是否放入铁片,若设备上放检测到铁片,视作检测完成。

Detect if iron pieces are placed in 4 devices in the assembly area.

按片检测
step3: 轴榫检测Shaft Detection

基于定制的零件目标检测算法,检测到白色垫圈被放在车槽轮,检作为全部装好后,进入下一流程检测。

Detect white gaskets placed on wheel grooves based on custom detection algorithm.

轴榫检测
step4: 按键检测Button Detection

检测装配工作台预留的绿色按键,当检测到红工手指放置于按键上方检测后,进行4处位表设备开关,进入下一流程检测。

Detect green button press on assembly workstation.

按键检测
step5: 扫码检测Barcode Scan

检测到扫码枪放置于产品条码上,视作为产品扫描完成,进入下一流程检测。

Detect barcode scanner on product barcode.

扫码检测
点击全屏播放 Click to play fullscreen
零部件装配工序检测 Parts Assembly Process Detection

2 "厂中厂"消防联动 "Factory in Factory" Fire Protection Linkage

园区(厂区)存在多家企业同租厂房的场景下,出现火灾警情后,告警通知、引导逃生的及时性一直是消防预警的重点、难点。通常情况下,要经历"发现警情、上报涉灾企业、企业通知房东、房东通知合租企业、合租企业再下发通知"的过程,存在"风险环节多、预警效率低、夜间隐患大"的问题。

In scenarios where multiple enterprises share factory buildings in industrial parks, timely alarm notification and evacuation guidance after fire alarms has always been a key challenge for fire warning systems.

火焰检测 火焰检测 Flame Detection
烟雾检测 烟雾检测 Smoke Detection
系统联动流程图 系统联动流程图 System Linkage Flowchart
点击全屏播放 Click to play fullscreen
火情预警演示 Fire Warning Demo
  • 可对接厂区内各家企业的监控系统,对易燃易爆区的视频进行"火焰"、"烟雾"实时自动AI监测。
  • Can integrate with monitoring systems of enterprises in the factory area for real-time AI detection of "flame" and "smoke" in flammable and explosive areas.
  • 出现烟火隐患第一时间通知到各个生产厂区的直接负责人及相关领导,并可通过电话自动拨叫,通知监测到火情的摄像机点位。
  • Immediately notify responsible persons and leaders of production areas when fire hazards are detected, with automatic phone calls to notify camera locations.
  • 同时根据预设规则,与声光电告警系统联动,及时通知周边区域生产作业人员及时逃生。
  • Simultaneously link with audio-visual alarm systems according to preset rules to notify nearby production personnel to evacuate in time.

3 井下漏铝事件监测及铸造作业规范管控 Underground Aluminum Leakage Monitoring and Casting Operation Control

业务场景痛点 Business Pain Points

深井铸造存在漏铝风险
Aluminum Leakage Risk in Deep Well Casting

深井铸造等高风险作业过于依赖员工个人主观经验,生产工序周期长导致员工安全意识松懈的风险难以察员。

High-risk operations rely too much on workers' personal experience, long production cycles lead to lax safety awareness.

现场作业监管
On-site Operation Supervision

现场存在作业人员离岗、串岗等违规行为,同时监管人员(尤其夜班)可能睡岗、玩手机,传统巡检难以覆盖。

On-site violations such as leaving posts, and supervisors may sleep or use phones during night shifts.

制度规范落实
System Implementation

日常安全生产管理存在缺数据、难考核的问题,受个人素养、人情等因素影响,安全制度难以落实。

Daily safety management lacks data and assessment difficulties, affected by personal qualities and relationships.

方案落地效果 Solution Results

漏铝实时告警
Real-time Aluminum Leakage Alert

实现了铸造作业全周期内的漏铝风险监测,AI智能识别井下异常,杜绝"小漏变大漏"。

Achieved full-cycle aluminum leakage risk monitoring, AI intelligent detection prevents small leaks from becoming large.

规范铸造作业
Standardized Casting Operations

自动识别员工的堵漏作业行为,实现了从漏铝告警到堵漏消警的业务闭环。

Automatically identify employee leak repair operations, achieving closed-loop from alarm to repair.

安全制度落实
Safety System Implementation

风险自动分级,违规操作自动留痕,对员工行为形成有效约束,助力企业实现安全生产风险由"人防"到"技防、智防"转型。

Automatic risk classification and violation recording, effectively constraining employee behavior.

了解更多AI智能监控解决方案 Learn More About AI Intelligent Monitoring Solutions

我们的专业团队将根据您的业务场景,提供定制化的AI智能监控解决方案 Our professional team will provide customized AI intelligent monitoring solutions based on your business scenarios

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